Electropolishing is a chemical surface-finishing technique that removes metal from the surface of a metal object electrolytically, ion by ion. Minimizing micro-roughness is the primary goal because it dramatically reduces the risk of dirt or product residues adhering to surfaces, thereby improving their cleanability. Deburring, brightening, and passivating can all be done with electropolishing.

The process reveals a pristine, metallurgically clean surface. Unwanted effects of mechanical surface treatment are avoided or reversed, including mechanical and thermal stress, particle embedding, and surface roughening. A given stainless steel grade’s inherent corrosion resistance is fully utilised. For these reasons, electropolishing has become a common treatment for stainless steel in industries with particularly stringent corrosion-resistance and cleanability requirements. Pharmaceutical, biochemical, and food-processing industries are examples of typical applications, Stainless Steel Electropolished Fittings are also used in various industries.

A tiny and mechanically delicate item can be handled with electropolishing since it does not include mechanical, thermal, or chemical impacts. Nearly every form and size of component may be electropolished.


Metal is removed by electropolishing by sending an electric current through a workpiece while it is immersed in an electrolyte of a certain composition. Elec- troplating is basically the opposite of this process. An electroplating system deposits metal ions onto a workpiece by using a solution as a depositor. Workpiece erosion occurs in an electropolishing system, which releases metal-ions into the solution. 

In appearance, a typical electropolishing installation resembles an electroplating line. At low voltages, a power source transforms AC current into DC current. Chemical baths are usually held in a tank made of plastic or lead-lined tanks. Lead, copper or stainless steel cathode plates are dropped into the bath, and connected to a power supply on the negative (-) side of the current. A titanium, copper, or bronze rack holds a part or set of parts. That rack is then connected to the positive (+) side of the power supply.

Consequently, the workpiece is linked to the positive (anodic) terminal, while the negative (cathodic) terminal is connected to an appropriate conductor. A complete electrical circuit is formed when both positive and negative terminals are submerged in the electrolyte. The applied current is a direct current (DC) current. 

The metal component is anodized (charged positively) and submerged in a chemical bath, as shown in the image. In the case of current, the electrolyte works as a conductor (“tool”) to remove the metal ions. Most of the dissolved metals stay in solution while the ions are being attracted toward the cathode. 

Some ions are accumulated as sludge on the cathodes, which must be cleaned regularly to maintain efficiency. At the metal surface, gas in the form of oxygen develops, which furthers the electrolytic process. This is because the amount of metal removed from the workpiece is related to the amount of current, the efficiency of the electrolyte, and the exposure duration. If you are electropolishing, burrs and other projections are preferentially degraded because they are places of high current density. Dimensional tolerances are maintained by setting the workpiece process parameters to regulate the quantity of metal removed.

Stainless Steel Electropolishing:-

Alloys are made from a variety of distinct elements, and each is eliminated at a different pace in stainless steel. Crystal lattice iron and nickel atoms are more easily removed than chromium atoms. It eliminates nickel and iron preferentially, leaving a surface that is rich in chromium. Passivation of electropolished surfaces is accelerated and improved by this process.

Three primary procedures are required to produce high-quality electropolished finishes on most stainless steel products:-

  • Metal preparation:- in order to eliminate surface oil and grease and other contaminants that interfere with electropolishing’s uniformity.
  • Electropolishing:- deburr, brighten, and/or smooth up a metal.
  • Post-treatment:- to remove leftover electrolyte and by-products of the electropolishing procedure and dry the metal to avoid discoloration.

Electropolishing involves dissolving the metal off the anodic electrode and letting it flow into the solution to produce a metal salt. A regulated surface smoothing occurs when all stainless steel components (iron, chromium, and nickel) undergo this reaction simultaneously. To achieve the best possible electropolishing quality, several side reactions occur, which create by-products that must be managed. A typical electropolishing solution consists of an equal volume combination of 96 percent mass fraction sulphuric acid and 85 percent orthophosphoric acid. 

Stainless Steel Electropolished Fittings Charactaristics

Excellent corrosion resistance, oxidation resistance, crevice resistance, stress corrosion cracking resistance, pitting resistance, and superior strength are all characteristics of stainless steel electropolished fittings. In addition, these stainless steel electropolished fittings are highly compatible since they can be conveniently formed into any size and shape, differing in length and dimensions, as required by the renowned consumers and industries established in the marketplace.


Since its inception, Prashaant Steel and Alloys has established itself as one of the leading manufacturers of stainless steel products in the globe. Suppliers guarantee the quality of the raw materials utilised. Professionals in the business analyse the quality of stainless steel in order to determine its efficiency. Prashaant Steel and Alloys provides their clients with distinctive characteristics such as high-quality finishing, precise measurements, and fast delivery. Moreover, Prashaant Steel and Alloys products are extremely durable, since they are periodically updated to reflect the newest market dynamics.

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